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FIRMWARE • PCB HARDWARE • PROTOTYPES

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Expert Printed Circuit Board Design for Demanding Applications

Custom PCB Design and Layout Services from US-Based Senior Engineers

DE Design Works delivers production-ready printed circuit board design for medical, military, industrial, and automotive OEMs. Our US-based senior engineers bring 20+ years of compliance-aware PCB engineering—designed for manufacturability, tested for EMC, and transferred with complete IP ownership to you.

Schedule a 30-Minute Engineer Consult

  • Mixed-signal and precision analog front-ends
  • High-speed digital: DDR, gigabit Ethernet, USB 3.x, PCIe
  • RF and wireless: BLE, Wi-Fi, LoRa, sub-GHz
  • Power electronics: buck, boost, isolated, multi-rail
  • Motor and motion control: BLDC, servo, AGV
  • Low-power and battery-operated designs

3D CAD render of a multi-layer printed circuit board showing complex PCB design and layout with visible RF sections and BGA components
  • You retain full ownership of schematics, Gerbers, BOM, and source files
  • 100% US-based senior engineers with direct access
  • EMC-ready layouts designed for compliance testing from the start

Custom PCB and Layout Services for Medical, Military, and Industrial OEMs

DE Design Works is a US PCB design firm with in-house hardware, firmware, and test engineering under one roof. Your board is designed by senior engineers who strive to consider the full range of PCB goals, including how it will be built, programmed, tested, and certified. 

  • Since 2002
  • 100% US-Based
  • Trusted by global OEM product teams
  • Collaborative – you own all design files

Schedule a 30-Minute Engineer Consult


PCB design for industries that can't afford a redo

Industrial controls, communication protocols, and connectivity

Decades of experience with industrial sensors, controls, factory automation, motion control, Modbus, Ethernet, CAN, J1939, BACnet connectivity, just to name a few. Designing for rugged industrial environments is among our core competencies.

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Rugged, mission-critical PCB expertise

MIL-Spec compliant PCB design, ruggedized and certified electronics experience with several DOD/.gov prime contractors. We support ITAR-controlled engagements and QMS engineering documentation.


Medical certification-aware PCB design

Experience supporting many medical device electronics, surgical platforms, pump and aspiration control, imaging electronics. Our engineers are familiar with, and support your documentation, traceability, and design history documentation needs.

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Automotive-grade electronics and battery management

Thorough understanding of automotive-grade components and design practices. Lots of CAN bus and J1939 controls, EV charging electronics, battery charging and BMS experience. Performance aftermarket and OEM product development team support since 2002.

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Why engineering teams hand us their hardest boards

You own the schematics, design files, BOM, and Gerbers

Your team walks away with full ownership of design files — schematics, layout source files, BOM, Gerbers, and CAD files. This is true of software and firmware support too. No vendor lock-in, no licensed re-use restrictions, no future bottlenecks with attrition.

Our customers have direct access to our senior US engineers

You have regular communications with the engineers doing the work. We do not employ account managers or offshore design teams. There are no time-zone handoffs or messages from sales people. Our engineers average 15+ years of production electronics experience.

EMC/EMI, RFI, UL, CE, MIL-STD, 60601 — designed in early, not an after-thought

Our layouts are done by engineers who understand compliance testing. These decisions are considered early at the schematic, layout, and prototyping stages — not retrofitted while the clock is ticking at the certification lab.

Designed for the production line, and product life-cycle, not just the prototype bench

Every schematic and layout is design reviewed by our team, with early considerations for DFM/DF-X with your final manufacturing plans in mind. We can recommend a path to production or CM as-needed.


Technical capabilities

Highlights of our PCB / PCBA technical capabilities & expertise

  • High Speed Digital and Networking
  • Analog Systems and Sensors
  • Wireless Connectivity such as BLE, Wi-Fi, and LoRa
  •  EMC / EMI or RFI 
  •  Low Power and Battery Operated 
  •  Industrial Controls and IoT 
  •  Power Systems 
  •  Motion Control 
  • Radio Frequency (RF) 
  • UI/UX, and Touch Screens
  • HMI & Overlay Design
  • Mechanical Design support
  •  Military 
  •  Medical 
  • Commercial Products and Appliances
  •  Broad Market Industrial 

Already have a board?

Not every engagement is a full product design. Many of our clients come to us with an existing board and a specific pain-point to solve.

  • Can’t pass certification
  • New features, or original features that never worked
  • New connectivity demands
  • Unreliable wireless performance
  • Boards are failing in the field

  •  Legacy supply issues 
  • Obsolete or end-of-life key components
  • Original design engineering experience has been lost

Recent Examples of Electronics Development Experiences

DE Design Works helps our clients advance their product development goals by increasing their bandwidth, solving complex electro-mechanical engineering challenges, and accelerating their time to market.
Recent Examples of Electronics Development Experiences

PCB Design Questions We Hear Most

Do we own the schematics, Gerbers, and BOM?

Yes. Your team retains complete ownership of all design files — schematics, layout source, Gerbers, BOM, assembly drawings, and any associated firmware — at every stage of the engagement. 

Are your engineers really US-based?

Yes. Every engineer on every project is based in the United States. We do not subcontract design work to offshore teams. Our office and R&D lab are in the St. Louis metro area.

Which PCB CAD tools do you use?

We work primarily in Altium Designer and have project experience with Cadence Allegro, OrCAD, and KiCad. If your team standardizes on a specific tool, we deliver source files in that tool's native format.

Can you work alongside our existing EE team?

Often that is the best engagement model. We frequently come in to handle a specific layer of the problem—RF section, power stage, high-speed digital block, EMC remediation, signal integrity review, or legacy redesign—while your team owns the broader product. We are comfortable working as an extension of your engineering organization.

I have an existing board with a specific problem. Can you help without taking the whole project?

Yes. Scoped engagements—design review, signal integrity analysis, power integrity, thermal analysis, failure analysis, and legacy redesign—are a regular part of our practice. These typically run on shorter timelines and fixed-scope SOWs.

Do you handle DFM and the transfer to our contract manufacturer?

Yes. Every layout is reviewed for design-for-manufacture and design-for-test before release. We coordinate directly with your CM on stackup, panelization, assembly drawings, and first-article inspection. If you do not yet have a CM, we can recommend partners we have worked with for similar volume and complexity.

Can you take on ITAR-controlled or military projects?

We have delivered military-grade electronics including rugged and submersible power systems. ITAR and security requirements are handled case by case—let us know on the discovery call and we will scope appropriately.

Do you do firmware and embedded software too, or just the board?

Both. In-house firmware engineering is one of the reasons our boards transfer cleanly to production—the layout and the embedded software decisions are made by the same team. If you only need the board, we will design just the board.

We need to redesign a legacy board with obsolete components. Is that something you do?

Yes. Legacy and obsolete board redesigns are a regular part of our work. We replace end-of-life components, obsolete processors, and deprecated wireless modules while preserving form-fit-function, then re-validate against the original requirements.

How long does a typical PCB design project take?

Schedule depends on complexity, layer count, certification scope, and how complete the requirements are at kickoff. A focused single-board design with clear requirements typically lands in 8 to 16 weeks from SOW to release for prototype build. Scoped engagements (design review, SI/PI analysis, thermal review) are usually 2 to 4 weeks. Complex multi-board or formally-documented medical or military systems take longer. We give you a real schedule in the SOW, not a slogan.

What does an engagement cost?

Engagements are scoped per project based on complexity and deliverables. After the discovery call we deliver a fixed-scope SOW with milestones and pricing so your team can budget cleanly.

Tell us about your project